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Posts Tagged ‘Deck Repair’

I could be talking about the underpinnings of society, but that seems to be going no where at the moment. So, I’ll just talk about a recent deck repair that I did.

Two of the posts had significant bows due to warping at a knot or knots. The first one pictured is the worst since a crack goes almost all the way through the two knots on either side. Gravity is persistent and will overcome any imbalance eventually. For that reason I hand pick all lumber when I am building a deck and take back boards that are not looking like they will go the distance. Nothing is permanent and decks can be expected to last 20 to 30 years depending on how often you stain it, the quality of the original boards, maintenance, and how it was designed.

Here is it close up. I should have shown the other side so you could see how serious the problem was to the structure of the post.

The other one looked as follows. If the grain at the top of the knot split to combine the two cracks, the post would not be far from gone.

The first step was to install a temporary support. A few posts from a previous job and my trusty persuasional tool (sledgehammer) served the purpose well. I hammered the temporary up to plumb, allowing you to see just how bowed the post was.

The next step was cutting the post off and rigging a way to pulled it out of the concrete slab. The slab was added after the house and deck were built, so they poured it around the posts. My car and truck jacks worked slowly but surely.

I was surprised how shallow the post was set. The aluminum plate, badly corroded, was sitting on gravel in the hole whereas these plates were usually used to set posts on concrete. There was not too much cracking of the concrete.

I filled the hole with concrete and inserted a “J” bolt that would later secure the bottom plate.

Two days later I installed the new posts. You can see in the background that I had not yet installed the second post.

A post whose bottom can dry out will last much longer.

Next I went around and clamped together joists which had warped and separated and screwed or bolted them together as needed. Some just looked ugly and others presented possible structural problems.

That does not look good from a structural standpoint. I had to jack up the left joist a bit to clamp and screw it together.

This one looks bad but is well supported so I don’t believe it caused a real problem.

However, real or perceived, I was tasked with fixing it.

My father would always say that there was nothing better than a nut and lock washer. I have a son and son-in-law, who are Materials Joining Engineers, who would likely differ. At any rate, I must not have quite learned the lesson. However, in my defense, I find that a flat washer crushed slightly into wood works quite well.

Decks And Such (https://facebook/decksandsuch), be the job small or large, fixes the prob lem (prob-><-lem -> problem) and gets the results.

I am pleased to thank God for the strength and experience to work in this way and the flow of work that has begun in 2021. When work slacked up in December, I became concerned, but it was all part of the plan. I had back problems soon afterwards that prevented me from working. As soon as that subsided, the work started coming again. We can depend on God to provide; we need to trust Him even when things get lean.

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